Smart bolt monitoring
Strainlabs Analytics turns raw preload measurements into trends, alerts and actionable insight.
- Monitor from anywhere
- Automatic alerts
- Complete traceability
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144 inspections per day
Every 10 minutes. Automatic. 24/7.
Monitor from anywhere
Real-time alerts, trends and full history.
Early warnings
Detect problems before they stop production.
From measurement to meaning
Knowing the preload of a bolt right now tells you very little. What matters is how it changes over time – and whether that change is heading somewhere dangerous.
Most monitoring approaches stop at the measurement. They give you a number, but not the trajectory. They show you a snapshot, but not the trend. That leaves the interpretation to you – under time pressure, across dozens of joints, often without historical reference. By the time a deviation becomes obvious, you are already in reactive mode.
Strainlabs Analytics exists to close that gap. It takes the 144 daily data points from every Strainlabs Bolt and turns them into something you can act on – automatically, continuously, without having to look for problems yourself.
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Every bolt. Every joint. Every site. One view.
Strainlabs Analytics is built around the way you actually work – not around the way sensors are organised. You can drill from a full site overview down to a single bolt in three clicks: site, machine, joint, bolt.
Every bolt has its own preload graph with clearly defined zones. The safe operating range is visible at a glance. If preload moves toward the overload threshold or drops toward the loosening threshold, the system tells you – first with a yellow warning, then with a red alert. You see the problem developing, not the problem that already happened.
Alerts are configured per bolt, because every application is different. A flange on a heat exchanger has different limits than a foundation bolt on a crusher. Strainlabs Analytics adapts to your operation, not the other way around.
Monitor from anywhere. Act before it matters.
Your bolted joints do not wait for you to be at your desk. Neither does Strainlabs Analytics. Access live preload data, alert status and trend history from any device – desktop, laptop or phone.
Whether you are on the production floor, in a planning meeting or working remotely, you see the same data, the same alerts, the same full picture. No VPN required. Just log in and know exactly where your critical joints stand – right now.
The platform that replaces your inspection rounds
Every measurement is logged with a unique bolt ID, timestamp and position reference. That means full traceability – not just for your daily decisions, but for audits, compliance reporting and root cause analysis.
Installation feedback is immediate. When a bolt is tightened, the system confirms correct preload in real time – no separate torque verification needed. Once the bolt switches to active mode, it reports every 10 minutes, building a continuous history that reveals patterns manual inspections will never catch.
The result: your team spends less time collecting data and more time acting on it. Maintenance gets planned weeks in advance. Emergency shutdowns become the exception, not the routine. And every decision is backed by data you can point to – not assumptions you hope are right.
